Wednesday 19 June 2013

The Importance Of Honeycomb Core Cutting Tools

By Linda Maynard


It is imperative for one to use accurate honeycomb core cutting tools when making products of great quality. These are mostly used whenever one requires to make a very strong structure which must also be light. For example, in the marine and aircraft industries, a lot of such items found here are light yet very strong.

The biggest challenge to date when using these gadgets lies in curbing the tolerance. It is a fact that a high quality will result in reduced strength in the material. This leads to production of low-quality materials which are very risky if used in certain sensitive industries such as the air transport.

A lot of time and money has been spent on researching various ways that a tool can be made with small tolerance. A workable plan that has materialized out of this research is to produce a tool that cuts both the honeycomb as well as the metal at the same time. This would lead to an item of very high quality.

One needs to carefully inspect a material that is going to be machined. One of the things that should be looked at is the dimension of such a material. In addition, its size and density must be taken into account. Any other parameters that apply to this item should also be brought to light so as to set the correct working rate on the machine.

The centrifugal force of the shaft that will carry the rotary blade should be ascertained during the designing phase. The purpose of finding out this force is so as to discover how much it will impact on the performance of your tool. The density of the work piece should not be neglected considering that it is going to play a huge role when it comes to dealing with the wear and tear.

When cutting the honeycomb pores to be applied in such departments as the aircraft industry, the manufacturers do not use ordinary cutting tools. The reason for this is that they cause burrs to form on the surface of a material and this greatly reduces the bonding capability which is necessary for a strong element.

There are companies which decide to manually remove any burrs that are to be found on their materials. This is counter-productive as it leads to high production costs due to the labor required to perform the task. A challenge that has persisted is that it is quite difficult to get a tool that will cut, at a go, both the comb and material.

It is actually less costly to design and make a tool that will cut the face and comb separately although this will still lead to an increase in production costs due to the long duration taken to change the tool. This therefore makes it necessary to come up with a tool that does this job at one go.

The good news is that the cost of producing Honeycomb Core Cutting Tools has gradually fallen. This has been caused by the presence of various equipment that can manufacture them as well as a reduction in labor. In addition, less time is nowadays used to remove and replace a tool.




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